Processing Modules for Liquid Dairy and Food Products

For Heat Treatment, holding including Thermization, pasteurization, cooling of Milk, Cream, Process Water, buttermilk, whey, lassi, Other liquid products like juices, beverages , etc as per requirement. Standard design is based on Plate heat exchangers but tubular design can be offered if required

The heat exchanger modules available in capacities up to 50 KLPH are integrated with separator, Clarifiers, Deodorizers. deaerator, partial and full stream homogenizers, tubular holding systems, standardization modules and IO /PLC Panel as per requirement

Mixing & Blending modules

For Mixing and Blending of solid ingredients in water, milk or other liquid dairy products to prepare Reconstituted milk, Milk blends, Sugar syrup, ice cream mixes etc as required for various product formulations

Designed modular, it can built to any capacity and for any customized batching solution. It shall comprise of  static mixers, turbo blenders, special mixing aids like Jet Mixers and preparation tanks with special duty agitators

Coagulation Modules for Cheeses, Chhana  & paneer

Inhouse built batch type or continuous modular Coagulation and curd processing systems to manufacture Cheddar / Mozzarella, Paneer and other cheese variants  to include Jacketed / insulated and tailor configurated vats capacity up to 10 KL, Continuous Basin Based Coagulation modules working on cycle time basis with single or multiple unloading sized up to 20 Kg and more  per cycle time. All systems are equipped with Appropriate curd transfer from custom designed outlets ensuring total drainage and gentle transfer of processed curd downstream to desired state

Curd Drain Table

• Inhouse manufactured, Appropriated to upstream equipment in capacity to meet the functionalities of process for cheddaring, maturation of curd with whey, whey drainage, curd milling and for salting is inhouse manufactured
• The drain tables are jacketed vessels with linearly traversing agitator for controlled movement, with well designed circulation system for contolled temperature operation

Curd Milling and Paneer mincing / shredding

• Inhouse manufactured, self-standing curd milling equipment to ensure right salt mixing for capacities up to 500 kg/hr are proven and included in our plant modules
• Paneer shredders and mincers of capacity up to 200 Kg/hr are manufactured to customer needs to recycle waster panner blocks and dices. The mincers are also designed to produce shreds when required

Cheese Hoops and Moulds

• Inhouse manufactured, Hoops in SS 304 /316 construction of proven design to ensure right shape and texture after pressing are provided to custom design. customization to process requirement and available pressing equipment is done to appropriate needs
• Imported non-metallic Specially injection moulded one piece microperforated PPE moulds in standard sizes are available with us. The microperforations are sepcially impregnated to proven design for Paneer Manufacturing.

Cheese & Paneer Pressing Modules

Inhouse manufactured, multi column Pressing modules built to proven design for right pressing to secure required shape, texture, finish and moisture content

The presses are built in strong structure made out of SS 304 construction and provided with PLC programmed Progressive pressing achieved through pneumatic cylinders, The pattern and rate of pressing can be programmed through each column and recipes set to requirement

The presses can be built up to eight SS hoop pressing in one column or up to three in case of micro perforated moulds.

Presses can be built PLC controlled and SCADA communicative with Mechanically operated Lid placement and removal devices. The opening and placement operation can be optionally synchronised to automation requirements in a fully automated Paneer Manufacturing installation

Cheese & paneer cutting equipment

Inhouse manufactured, Cheese And Paneer cutting and Dicing Equipment are available in proven design for capacities up to 300 kg/hr.

• Multiread designs can be configured to achieve higher throughput matching to upstream / downstream line
• Ultrasonic versions in cutting and PLC programmed cutting versions are available through our principals. Lines can be fully automated to cut to required sizes yet keeping the cutting losses to minimum in a totally automated installation

Butter Equipment & Modules

Equipment and Modules to convert aged cream into various butter variants, processing of butter into Molten butter for ghee making, filling butter into cartons and converting butter blocks to worked butter and subsequent processing are an important part of ABCl’s supply and Dairy industry service.

Working up to a capacity up to 5 ton per hour and more the equipment and modules include

• Aged cream temperature correction system for feed to Continuous Butter manufacturing systems
• Batch type Churns up to 10KL barrel capacity and integrating third party supplies of CBMM
• Butter Transfer and Pumping systems including butter trolleys both static and motorized, end packing into butter block filling systems
• Shredding of Butter blocks and converting to worked up butter for ghee making via Batch type to continuous butter melting systems

On Line Washers

Equipment and Modules are available to customized design to wash and clean hoops, trays, crates, PPE moulds based on the cleaning requirements and dimensions and shape of the object to be cleaned

The capacities are available up to 2000 pieces per hour and more. The design can be made suiting to upstream and downstream requirements.

The proven designs include

• High pressure Crate washers where principal cleaning is achieved through impingement of high pressure water jet .
• On straight through Crate washers – single lane and double lane with prewash, rinsing, caustic, after rinse section with controlled temperature and detergent concentration, Designs are focussed for energy and water saving.
• Microperforated moulds cleaning is available both through static soaking and in online multistep washing similar to the design of a crate washer.